PUMPS & PRESSURE TESTING

Air-Driven Liquid Pumps

Pneumatically driven positive-displacement pumps for controlled liquid pressurisation, transfer, testing, injection and hydraulic actuation.

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Representative air-driven liquid pump package with pneumatic drive, hydraulic section and pressure controls
Representative configuration; final arrangement is supplier- and duty-dependent.

TECHNICAL OVERVIEW

Purpose and operating principle

Air-driven liquid pumps convert relatively low-pressure compressed air into higher hydraulic pressure through a differential-piston arrangement. They are compact, controllable pressure sources for upstream work where electrical drive is unavailable or undesirable. The selected pump ratio, displacement, seals and wetted materials must match the required outlet pressure, flow, fluid and duty cycle.

How it works

Drive air reciprocates a large-area air piston connected to a smaller hydraulic plunger. Inlet and outlet check valves direct liquid through the hydraulic section. The pump cycles rapidly while filling, slows as outlet resistance rises, and stalls when forces reach equilibrium. If downstream pressure falls, or drive pressure is increased, cycling restarts automatically. Actual outlet pressure and flow depend on friction, back pressure, drive-air condition and the selected pump.

Available configurations

  • Compact low-power pump for intermittent testing and actuation
  • Single-air-head pump for general pressurisation duty
  • Double-air-head or staged arrangement for higher outlet pressure
  • Double-acting hydraulic section for increased flow
  • Pump package with reservoir, controls, gauge and isolation valves

Main components

  • Air-drive piston and cylinder
  • Pilot-operated cycling valve
  • Hydraulic plunger or piston
  • Inlet and outlet check valves
  • Fluid-compatible dynamic seals
  • Distance piece or vented separation where required
  • Air filter, regulator, gauge and speed control
  • Reservoir, suction strainer and pressure-side accessories

Typical upstream applications

  • Hydrostatic and liquid leak testing
  • Well equalisation using an approved compatible liquid
  • Chemical, methanol, glycol or grease injection where materials and seals are suitable
  • Wellhead and valve hydraulic actuation
  • Packer inflation and hydraulic-tool operation
  • Relief-valve liquid testing and setting

SELECTION DATA

Configuration and supply basis

Pressure basisRequired working/test pressure, hold time and acceptable pressure stability
Flow basisRequired fill rate, displacement and flow at operating pressure
Drive supplyAvailable air pressure, flow, quality and hazardous-area constraints
Process liquidType, viscosity, lubricity, temperature and compatibility
Wetted materialsSelected against fluid, corrosion and cleanliness requirements
Seal systemSelected against pressure, temperature, fluid and cycling duty
ArrangementBare pump, portable assembly, panel, frame or skid package
ControlsManual regulation, remote pilot, automatic cycling or project-specific logic
VerificationPerformance, leak and functional tests against approved datasheet and ITP
Technical validation

Energy Equipment International supplies equipment against the approved enquiry. These descriptions explain the family and selection logic; they are not fixed GRD manufacturing specifications. Pressure, flow, materials, hazardous-area suitability and certification must be confirmed in the selected supplier’s approved documents. Pneumatic testing and compressed-gas service require a project-specific safety review and approved procedure.